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Surface treatment station


Service : 3 x 380V + N + T. 16A
Connection to sanitary water
External connection for evacuation of harmful vapors by flexible hose length 3m. Inside diameter 150 mm
Dimensions : L 2,4m l 0,69 m, Height without the hood 1,7 m, Height with the hood 2,25 m
Poids : 326kg

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The TS2000 surface treatment system covers a large number of topics that can be developed : 


- Management of strong currents,
- Temperature regulation,
- Electrochemistry,
- Handling parts,
- Automatic,
- Driving a multi-technology system,
- Protection of property and people,
- Optimization of an automated system,
- Maintenance of an automated system.

Description technique :

a) Operative part 
 


Mobile chassis incorporating :

- chemical degreasing station,
- Rinsing station,
- Acid depigmentation station,
- Rinsing station,
- Galvanic acid station,
- Horizontal translation motor,
- Vertical translation motor,
- Stem,
- Holding tank,
- Filter block,
- Electrical box,
- Protective speaker, transparent,
- Ventilation hood.



Regulation of the temperature of the chemical degreasing bath by wave train and static relay,
The power supply of the electrolytic zinc bath is made by a 0-10A current generator
regulated DC current.
Supply of the current generator from the single-phase network.
Display of voltage and current.

 

b) Command part 


An electrical cabinet integrating :


- A compact industrial controller with analog and digital inputs and outputs
- A terminal console for operating dialogue
- Power supply and protection of people: differential circuit breaker, contactors, fuses, transformer.
 

Current generator for the electrolytic zinc bath.

The controller performs the following functions:


- Management of 5 positions on the Y axis to ensure chemical degreasing operations, rinsing.
acid depassivation, rinsing and zinc coating.
- Management of 2 positions on axis (high and low).
- Regulation of the temperature of the chemical degreasing bath.
- Manual operation.
 

Security :

- Suction of vapors above all the tanks,
- No discharge to the sewer, the used baths will be reconditioned in the delivery cans and directed to centers approved for the treatment,
- The sound environment is significantly lower than 70db.
- Protection of persons by the transparent lockable enclosure;
- Self-checking of the door sensor by a safety box.

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